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31th
Annual Operational Excellence Seminar
September 21-22, 2005
Speakers
/ Co-sponsors
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James
P. Womack, Ph.D.
President & Founder, Lean Enterprise Institute
Lean Solutions: How Companies & Consumers
Can Create Value & Wealth Together
James is the founder and president of the Lean Enterprise
Institute (LEI), a nonprofit training, publishing,
and research organization founded to advance Lean
production and Lean thinking. He has authored many
books and articles on the topic of Lean management,
the most widely known of which are The Machine That
Changed the World and Lean Thinking. James will discuss
his latest research on streamlining the provision
and consumption value streams.
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Jerrold
M. Solomon
Vice President of Operations–Hunt Valley, MarquipWardUnited
Why successful Lean implementations can punish
the P & L
With over 20 years experience in middle market manufacturing
companies, Jerry has directed several Lean transformations.
As part of these Lean conversions, Jerry helped to redesign
and simplify accounting procedures to facilitate the
production floor improvement process. Jerry will speak
on the difficulty Lean leaders face with traditional
financial and accounting procedures. This presentation
will explain why successful Lean implementations depress
earnings and the steps Lean leaders must take, in advance,
to address this critical issue.
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Mark
Jenkins
Director of Finance, North American Airbags, Autoliv
Kaizen the Kaizen Process!
Currently, Mark oversees ten Autoliv facilities across
the Unites States, Canada, and Mexico. Mark will share
his experiences in developing and improving the continuous
improvement process (Kaizen System) at Autoliv. You
will learn some of the key elements in setting up a
successful Kaizen System. Mark will show examples of
successful Kaizens that have resulted in over $20 million
savings/cost avoidance in the last several years. Understanding
lessons learned will help you avoid Kaizen process pitfalls
and ensure an excellent payback on your Kaizen investment
dollars.
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Ross
Bogue
Vice President & General Manger, Fabrication Division,
Commercial Airplanes, The Boeing Company
Lean Journey at Boeing Commercial Airplane
Ross leads the largest consolidated operation in the
world dedicated to engineering and manufacturing aerospace
parts, tools, and assemblies. Ross will share Boeing’s
Lean journey as they sought continuous quality and productivity
improvement in the 1980’s and 1990’s. In
the mid–1990’s, the journey focused on becoming
a leaner operation as a way to improve both quality
and productivity. Ross will show the benefits the commercial
airplane team has gained by continuing on with the Lean
journey while the company moves toward an integrated
Lean Production System.
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The ThedaCare Improvement System
For over twelve years Kathryn has been involved with
implementing Lean in the Health Care Industry. She is
responsible for the development of one of the most successful
primary group practices in Wisconsin and is now chief
executive for ThedaCare Hospitals. Catherine is a lead
facilitator with the ThedaCare Improvement System, which
entails creating a support structure to radically improve
heath care processes through Lean implementation. They
will summarize ThedaCare’s Lean journey over the
last two years, including overall philosophy, process,
and outcomes. Also, they will share lessons learned
and give advice to those embarking on this journey.
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Christopher
B. Cool
Vice President–Sector Operational Excellence,
Integrated Systems Sector, Northrop Grumman Corporation
Collaborating on Continuous Improvement with the
Government through the Lean Aerospace Initiative (LAI)
Chris serves as Northrop Grumman’s representative
on MIT’s LAI Executive Board and was named the
Industry Co-chair for LAI in June 2004. In this discussion,
Chris will talk about the many ways that Industry is
working with LAI on using this unique consortium to
transform both government and industry supply chains.
Chris will also share some of LAI’s issues, lessons
learned, and benefits, as well as the progress LAI anticipates
from Phase 5 within the next five years.
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Richard
Bodensteiner
Vice President, Manufacturing Operations, Hearth &
Home Technologies
Why Lean?
Rich has over 30 years of experience in manufacturing,
holding a variety of Engineering and Managerial positions.
Rich has been involved in the Lean transformation within
Hearth & Home Technologies over the last 10 years.
Rich will discuss some of the underlying reasons for
why a Lean approach is important to business today and
how to build it into a company’s strategy and
culture.
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Brent
Huffaker
RFID Awareness Workshop
Directly mentored by the originators
of the Toyota Production System (TPS), Brent Huffaker
has 8 years of experience implementing lean concepts
and strategies. Brent began his lean career in 1998
at Stanley Mechanics Tools division (a fortune 500 company)
as a Manufacturing Engineer modeling TPS and implementing
lean concepts on the production floor which is know
today as the Stanley Production System (SPS). He also
spent the past four years as the Weir Business System
Coordinator facilitating kaizen teams, hands-on lean
implementation and training TPS / lean concepts know
today as the Weir Business System (WBS) at Weir Specialty
Pumps and Weir Rubber Engineering (divisions of Weir
Pumps, the 2nd largest worldwide industrial pump manufacturer).
Brent was also a certified WBS regional trainer for
Weir’s twenty US and Canada companies training
and coaching several leaders in the WBS. Now Brent is
a lean advocate serving as a mentor to new lean leaders
for all Utah companies. Brent holds a Bachelor of Science
degree in Manufacturing Engineering Technology from
BYU.
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| Concurrent Speakers |
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David
Mann
Manager, Lean Management Organization Development,
Steelcase Inc.
Sustaining Lean Conversions: Process Focus and
a Lean Management System
David has been responsible for developing and supporting
a Lean management system and related changes in leaders’
roles in Lean conversion at Steelcase. David will
discuss the missing link between management and Lean
conversions. With experience in over 30 Lean conversion
projects, David will share essential elements necessary
for management change. You will see specific, real-world
illustrations of these elements and the principles
behind them. David will teach you how they knit together
to form a fabric that sustains Lean conversions and
nurtures emergence of a Lean culture.
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Rory
Johnson
Process Improvement Lead, Composite Fabrication, Palmdale,
Lockheed Martin Aeronautics
LM 21 Lean in Aircraft Modification, Repair &
Manufacturing
Rory carries the responsibility for implementing
Lean strategies within Composite Fabrication for the
F/A-22 & F-35 programs at Palmdale. Previously,
he led the F117A Modification Program in obtaining
the Shingo Prize. He has 26 years of experience in
manufacturing, modifying, and repairing the U-2, F117A,
L1011 and F/A-22 aircraft. Rory will discus the “LM
21” methodology he used to achieve Lean implementation
within the Lockheed Martin’s Modification, Repair,
and Fabrication programs.
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Randy
Cook
Executive in Residence, Business Administration &
Shingo Prize, Utah State University, Former Senior Executive,
AMI Semiconductor
Principles Based on Operational Excellence
Throughout Randy’s 17 years at AMIS, he focused
on process simplification, eliminating waste, improving
quality and throughput times, and developing people.
In his presentation, Randy will show that elimination
of waste and continuous improvement are vital to manufacturing
excellence. However, there are still relatively few
organizations able to show consistent long-term improvement
in business results of the magnitude touted in “Lean”
lore. Randy will discuss the importance of the principles
of operational excellence in breaking the sound barrier
of business improvement.
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Dustin
Ott
Owner, Bryce Canyon Inn & Pizza Place
Former Manufacturing Manager, O.C. Tanner Company
Getting to Continuous Flow for the Job Shops
Dustin spent four years as a manufacturing manager
at O.C. Tanner where he was successful in introducing
many of the principles associated with Lean, including
single piece flow in a high variety environment. Dustin
will discuss methods used by discrete part manufacturers
and its suitability to the job shop and make-to-order
operations. He will provide examples of how high-variety
operations can apply the ideals of Lean and achieve,
or even exceed, the traditional gains associated with
a Lean conversion.
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Peg
Pennington
Director of Continuous Improvement, The Center for Excellence
in Manufacturing Management, Fisher College of Business,
Ohio State University
Value Stream Mapping
Peg manages the Lean Sigma Forum for CEMM, which is
designed to promote Lean and Six Sigma principles for
CEMM member companies. Peg will talk about the Value
Stream Mapping method of visually mapping the flow of
materials and information from the beginning of the
process through to the customer. Peg will also discuss
why Value Stream Mapping is a critical first step in
the Lean journey to improve quality and cycle time,
and eliminate waste in your process.
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Co-sponsors
American
Society for Quality – Golden Spike Section 620
Brent Thackeray, Chair
797 East 5050 South
Ogden, Utah 84403
Phone: 435.753.7820
Email: brent@wescor.com
Website: www.goldenspikeasq.com |
American
Society for Quality – Salt Lake Section 615
Carol Freasier, President
1405 West 9000 South
West Jordan, Utah 84088
Phone: (801) 619-3420
Email: cfreasier@orthodevelopment.com
Web site: www.asqslc.org
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APICS
– The Educational Society for Resource Management
– Salt Lake Chapter
Troy Nye, President
4067 S. 3420 W.
Salt Lake City, UT 84119
Phone: (801) 537.6545
Email: troy.j.nye@boeing.com
Web site: www.apicsutah.org
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APICS
– The Educational Society for Resource Management
– Sundance Chapter
Ken Danielson, President
P.O. Box 50025
Provo, Utah 84605-0025
Phone: (801) 861-9448
Email: kdanielson@novell.com
Web site: www.apicsutah.org
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The
Manufacturing Extension Partnership – Utah
Melanie Butterfield, Director,
Client Relations
800 West University Parkway
Orem, Utah 84058-5999
Phone: (801) 863-7902
Email: mbutterfield@mep.org
Web site: www.mep.org
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Shingo
Prize for Excellence in Manufacturing
Ross Robson, Executive Director
3521 Old Main Hill
College of Business
Utah State University
Logan, Utah 84322-3521
Phone: (435) 797-2279
Email: Ross.Robson@usu.edu
Web site: www.shingoprize.org
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Society
of Manufacturing Engineers
Bruce Longstroth, Chapter
85 Chair
Phone: (801) 974-0638
Email: brucelongstroth@ix.netcom.com
Web site: chapters.sme.org/085/homepage.htm
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Utah
Manufacturers Association
Thomas E. Bingham, President
136 East south Temple, Suite 1740
Salt Lake City, Utah 84111-1134
Phone: (801) 363-3885
Email: uma@umaweb.org
Web site: www.umaweb.org
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